| Product Name | Plastic handle mould |
| Core &Cavity Steel | 2316#steel, S136, H13, 718, SKD61, P20, S50C, 45#steel, 4Cr13, |
| 3Cr13, BeCu or based on customer's requirement. | |
| Mould base & Standard Component | DME,HASCO,MISUMI,LKM,Self-made etc. |
| Steel hardness: | HRC30-35 for base material. |
| HRC45-48 for core and cavity material. | |
| HRC60-62 for special parts material | |
| Plastic material | PP,,PE,HDPE etc. |
| Cavity Number | 1*4, 1*6, 1*8,1*12, 1*16, 1*24, |
| Injection System | Pin gate, Submarine gate, Valve gate etc |
| Ejector System | stripper plate, ejector sleeve, ejector pin |
| Cycle Time | Based on cap design |
| Tooling lead time | 30-60 Days |
| Mould life | At least 1.5million Shots |
| Handle Mold Feature |
| 1. Adopt imported steel P20, Germany 2316, S136 etc. |
| 2. Each cavity and core have independent cooling system, with independent parts for replacement |
| 3. Rational mold design to extend mold life and get high production efficiency. |
| 4. Mirror hand polishing and mold plates chroming to create added-value. |
| 5. Precision Machining to ensure high production efficiency & fine parting line effect. |
| 6. Skilled Language in communication and experienced in international standard. |
| 7. Hot runner system: China advanced brand or imported hot runner system brand. |
| Each cavity has independent temperature control and heater system. |
| Plastic handle mould | |
| 1.R&D | We support customer R&D. Make the files or improve the design if you needed. |
| 2.Quotation Making | Mould Quotation will be finished in 1 day according to information we get. |
| 3.Negotiation | The quality, price, material, delivery time, payment item, etc. |
| 4.Mould Design | 1-2days for product 3D/2D drawing design as per customer's design or our company's design. Then in further make the mould 2D/3D design. |
| 5.Mould | 1. confirm the proucts and the mold design |
| 2. Mould material prepare | |
| 3. Rough machining(heat treatment on mold base and pre-harden on mold) | |
| 4. CNC/ Vacuum Hardening on mold main spare parts | |
| 5. finishing machining( JDPAINT, DEM.etc) | |
| 6. Dimension inspection | |
| 7. Ejector& runner& cooling & other device process | |
| 8. Assemble mold | |
| 6.Mould Testing | When moulds are finished, we will test the mould and we will send samples for consumer reference. |
| 7. Sample confirmation | If the first sample is not satisfied by customer when it is come out. We modify the mould and until meet customer’s satisfaction. |
| 8.Delivery | Delivery goods by sea or by air, according to customer’s requirement. |
| Product Name | Plastic handle mould |
| Plastic Material | PPR,PP, PP+GF, PP+ TALC,PE,ABS,POM,PPH…etc. PC, PS, PMMA for Transparent. |
| Steel of Cavity & Core | Depends on Product, we help customer to choose the suitable material. Commonly used material as below: Buderus: 1.2311, 1.2738, 1.2344, 1.2316, BPM-HH, SUS-420…etc. Finkl: P20, HiP-20, H13…etc. Hitach: NAK80, DAC, FDAC, SKD61…etc. Assab: 618, 718, STAVAX…etc. |
| Steel of Mold Base | Depends on Product, we help customer to choose the suitable material.Commonly used material is S50C. |
| No. of Cavity | Customized |
| Hardness of Cavity & Core | Pre-Hardness Steel: HRC 30 ~ 32 ± 1° Heat Treatment Steel: HRC 50~52± 1° |
| Core pulling or Ejection system | Depends on the Product. Commonly used : Motor, oil cylinder, stripping plate, angel pin, ejector pin…etc |
| Mould Accessories | Compatible to DME/HASCO Standard. |
| Cooling System | In Core: Baffle or By pass cooling In Cavity Plate: Chain drilling type cooling |
| Surface Finish | Depends on the product. Commonly used: Texture Hatching, EDM Hatching, Polishing, Diamond Polishing…etc. |
| Mold Life | Depends on the steel hardness and the plastic material. Commonly used: 300,000 ~ 500,000 shots or 1 year under normal use procedure for Pre-Hardness material. 1,000,000 shots or 1 year under normal use procedure for Heat Treatment material. |
| Runner | 1. Cold Runner. 2. Hot Runner. |
| Delivery time | Depends on the product size and complication. For First trial: 45 ~ 80 days after mold drawings approved. |
| Packing | Standard Wooden Case |
| Machine Center | CNC milling machine, CNC Lathing machine, EDM, NC milling & lathing machine and so on. |
| R & D | We offer customers the drawings for products and mold design. Also we provide extra service such as: Reversing Engineering Drawing, Optical Design, Photometric Design… etc. We can work with 2D/3D drawings or with provided samples. |
| Production | We can also provide Pilot Run production and molding production. |
